Audi Q5 Owners & Service Manuals

Audi Q5: General, Technical data

Safety Precautions

High Voltage Vehicles Safety Precautions

  DANGER!

High voltage components have hazardous voltage.

Note the following when working near high voltage components and high voltage cables:

  • Cutting, deformed, and sharp edged tools or heat sources such as welding, solder, hot air and thermal glue are forbidden.
  • Visually inspect the work area before working on high voltage components.
  • Perform a visual inspection of the Electric Drive Power And Control Electronics -JX1-, the Electro-Drive Drive Motor -V141-, the A/C Compressor -V470- and the high voltage lines when working in the engine compartment.
  • Visually inspect the high voltage cables and the covers when working on the underbody.
  • Visually inspect the high voltage cables, the electronics and the High Voltage System Maintenance Connector -TW -, when working in the luggage compartment.
  • Visually inspect all potential equalization cables.

Observe the following when performing the visual inspection:

  • None of the components appear to have any external damage.
  • The high voltage cable insulation and the potential equalization cable insulation are not damaged.
  • The high voltage cables must not have any unusual deformations.
  • Each high voltage component must be marked with a red warning label.

Repair Information

Wire Routing and Securing

When loosing or removing and installing hydraulic, pneumatic or electrical lines, draw sketches or take pictures. This will ensure they are installed in their original positions.

Contact Corrosion

Contact corrosion can occur if incorrect fasteners (bolts, nuts, washers, etc.) are used.

For this reason, only fasteners with a special surface coating are installed.

In addition, rubber or plastic parts and adhesives are made of non-conductive materials.

If there are doubts as to whether parts can be reused, use new parts. Refer to the Parts Catalog.

  Note

  • The use of original replacement parts is recommended, they are tested and are compatible with aluminum.
  • The use of Audi accessories is recommended.
  • Damage due to contract corrosion is not covered under warranty!

Adhesive Tape Surfaces

  • The vehicle must be at room temperature before the installation of self-adhesive cover, door seal molding, etc. when using adhesive tape.
  • The adhesive surfaces on the body must be free of dirt and grease.
  • Clean the adhesive surfaces using Cleaning Solution -D 009 401 04-.
  • Apply Bonding Agent -D 355 205 A2- on the surface on the body side using the Applicator -D 009 500 25- and let dry.
  • Warm the adhesive areas to approximately 40 ℃ (104 ºF) using a hot air blower.
  • After installing the covers with adhesive tape, use a roller and press the adhesive tape one more time to make sure it is on securely.
  • After that, pull on the adhesive tape by hand just to make sure it is on.

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