Special tools and workshop equipment required
Removing
The tie rods can be removed and installed with the steering gear in the vehicle.
- Place the vehicle on a hoist.
- Remove the wheel.
- Remove the noise insulation. Refer to → Body Exterior; Rep. Gr.66; Noise Insulation.
- Measure the dimension -a- between the tie rod head -1- and the left and right tie rod -2- and make a note of the value. Dimension -a- must be the same on the left and right sides after installing.
- If necessary, shorten the "longer" tie rod head (installed it deeper into the tie rod).
- Clean the power steering gear and subframe in the boot area.
Caution
Dirt must not enter the power steering gear and boot when replacing the tie rod.

- Open the spring clamp -3- with the Hose Clip Pliers -VAG1921- and remove it.
- Remove the clamp -1- and remove the boot -2- from the power steering gear.

- Remove the nut -1- from the tie rod end joint pin -2- until it is flush with the joint pin threads. Counterhold when loosening if necessary.

To protect thread, screw nut on pin a few turns.
- Remove the tie rod end from the wheel bearing housing using the Puller - Ball Joint -T40010A-. Remove the nut.
Note
Make sure that both puller lever arms are parallel to each other when using greatest force, adjust if necessary.

- Remove tie rod. Counterhold at the power steering gear coupling rod with an open end wrench -1-.
2 - Torque Wrench Insert - Open Jaw -VAG1923-

Installing
Install in reverse order of removal. Note the following:
- Attach the tie rod using the Torque Wrench Insert - Open Jaw -VAG1923--2-. Counterhold at the power steering gear coupling rod with an open end wrench -1-.

- Replace the spring clamp -3- and the clamp -1-.

Clamping Sleeves, Installing:
Make sure that dimension -A- of 5.7 mm maximum is observed. Dimension -A- must never be greater than 5.7 mm, otherwise there may be problems with the seal.
- Insert a new clamping sleeve and tighten it with the Locking Pliers -VAS6199-.
- Align tie rod so that tie rod ball joint pints are in installation location.
- Insert the tie rod into the wheel bearing housing as far as the stop.
- Install the wheel and tighten. Refer to → Chapter "Wheel Bolt Tightening Specifications".
- An axle alignment may be required. Refer to → Chapter "Evaluating Need for Axle Alignment".

Tie Rod End, Removing and Installing
Power Steering Fluid Level, Checking
Hydraulic Fluid Cooler, Removing and Installing
Tools and Equipment
Input Shaft Seal, Replacing, 0BC